Direct Maintenance Services

24/7/365 Emergency Repair

Line Down? We Answer Immediately • Pickup Dispatched Now

Why Plants Nationwide Trust D.M.S.

LIVE TECH 24/7/365

Real technician answers every single call — NO voicemail, NO call center. Diagnosis starts the second you call.

FREE NATIONWIDE PICKUP

We come get your failed equipment — anywhere in the United States. 100% free transport. Dispatched immediately.

12–36 MONTH ZERO-FAIL WARRANTY

Strongest warranty in the industry — even on emergency rush jobs. If it fails again, we fix it FREE.

LIVE TECH 24/7

Real tech answers instantly. Diagnosis starts immediately.

FREE PICKUP

Dispatched nationwide. Zero transport cost.

36 MO WARRANTY

Strongest coverage in the industry. Fixed right.

YOUR PLANT IS BLEEDING CASH EVERY SECOND IT’S DOWN
One call to D.M.S. — live tech answers NOW. Pickup dispatched nationwide. We’re moving.
(832) 860-5493 Text photos

Top 24 Catastrophic Failures We Fix When Seconds Count

Top 8 Catastrophic Failures We Fix

When your line is down, we deploy rapid machining and urgent component overhauls to stop the bleeding immediately.

Bearing Seizure & Lockup

Symptoms: Extreme heat, grinding, total stop
D.M.S. Fix: Upgrade bearings + journal repair

Mechanical Seal Blowout

Symptoms: Massive leak, fluid everywhere
D.M.S. Fix: Cartridge seal + API plan upgrade

Gear Tooth Shear / Fracture

Symptoms: Sudden grinding, no power transfer
D.M.S. Fix: New gears + case hardening

Shaft Snap or Twist

Symptoms: Complete failure, loud bang
D.M.S. Fix: New shaft or heavy sleeving

Impeller Cavitation Collapse

Symptoms: No flow, violent noise
D.M.S. Fix: Ceramic coating + full rebuild

Centrifuge Bowl Cracks

Symptoms: High vibration, leaking
D.M.S. Fix: Weld repair + hard facing

Airlock Rotor Jam / Seizure

Symptoms: Blocked material flow
D.M.S. Fix: Clear + hard-face rotors

Blower Surge & Stall

Symptoms: Unstable pressure, howling
D.M.S. Fix: IGV repair + rotor balance

Coupling Explosive Failure

Symptoms: Loud bang, misalignment
D.M.S. Fix: Upgrade to grid or disc coupling

Packing Fire / Smoke

Symptoms: Smoke, burning smell
D.M.S. Fix: Emergency seal conversion

Motor Overload & Trip

Symptoms: Repeated breaker trips
D.M.S. Fix: Impeller trim + VFD analysis

Rotor Rub & Contact

Symptoms: Sparks, metal-on-metal
D.M.S. Fix: Re-clearance + balance

Oil Contamination & Foaming

Symptoms: Rapid wear, foaming oil
D.M.S. Fix: Full flush + filtration upgrade

Baseplate Crack & Shift

Symptoms: Severe vibration
D.M.S. Fix: Re-grout + laser alignment

Power Surge Burnout

Symptoms: Burnt windings, smoke
D.M.S. Fix: Rewind or motor replacement

Thrust Bearing Collapse

Symptoms: Axial movement, metal debris
D.M.S. Fix: Upgrade thrust assembly

Wear Ring Seizure

Symptoms: Overheating, no flow
D.M.S. Fix: Restore clearances + coating

Casing Crack & Leak

Symptoms: Fluid spraying
D.M.S. Fix: Weld + pressure test

Volute Erosion Breach

Symptoms: Leaks, low pressure
D.M.S. Fix: Hard facing + rebuild

Over-Speed Runaway

Symptoms: Dangerous high RPM
D.M.S. Fix: Governor repair + balance

Foreign Object Damage

Symptoms: Sudden impact, imbalance
D.M.S. Fix: Full teardown + repair

Thermal Runaway

Symptoms: Excessive heat buildup
D.M.S. Fix: Cooling upgrade + monitoring

Foundation Bolt Shear

Symptoms: Unit shifting
D.M.S. Fix: Re-anchor + align

Electrical Ground Fault

Symptoms: Arcing, trips
D.M.S. Fix: Insulation repair + grounding

Bearing Lockup

Fix: Upgrade bearings + journal repair

Seal Blowout

Fix: Cartridge seal + API plan

Gear Shear

Fix: New gears + case hardening

Shaft Snap

Fix: New shaft or heavy sleeving

Cavitation

Fix: Ceramic coating + rebuild

Rotor Seizure

Fix: Clear + hard-face rotors

Coupling Explosive Failure

Fix: Upgrade to grid or disc coupling

Power Surge Burnout

Fix: Rewind or motor replacement

We are ready to mobilize 24/7/365

We are ready to mobilize 24/7/365

D.M.S. maintains a hot-shot transport fleet and on-call machinists ready to move the moment you call.

Rotary Airlocks & Valves

Smoot, Rotolok, Plattco, etc.

Blowers & Compressors

Roots, Gardner Denver, Kaeser

Decanter Centrifuges

Alfa Laval, Flottweg, GEA

Gearboxes & Speed Reducers

Flender, SEW, Falk, Amarillo

Pumps — All Types

Goulds, Durco, Sulzer, Viking

Mixers & Agitators

Lightnin, Chemineer, Philadelphia

Rotary Airlocks & Valves

Smoot, Rotolok, Plattco, etc.

Blowers & Compressors

Roots, Gardner Denver, Kaeser

Decanter Centrifuges

Alfa Laval, Flottweg, GEA

Gearboxes & Speed Reducers

Flender, SEW, Falk, etc.

Pumps — All Types

Goulds, Durco, Sulzer, Viking

Mixers & Agitators

Lightnin, Chemineer, etc.

Average Hourly Downtime Cost by Industry

Industrial downtime isn't just an inconvenience — it's an expensive production bleed that costs thousands per minute.

Oil & Gas Refining

Avg. Cost per Hour: $250,000 – $1M+
8-Hour Shutdown: $2M – $8M+

Chemical / Petrochem

Avg. Cost per Hour: $100,000 – $500,000
8-Hour Shutdown: $800k – $4M

Food & Beverage

Avg. Cost per Hour: $30,000 – $200,000
8-Hour Shutdown: $240k – $1.6M

Wastewater Treatment

Avg. Cost per Hour: $50,000 – $300,000
8-Hour Shutdown: $400k – $2.4M

Power Generation

Avg. Cost per Hour: $100,000 – $800,000
8-Hour Shutdown: $800k – $6.4M

Mining & Minerals

Avg. Cost per Hour: $80,000 – $400,000
8-Hour Shutdown: $640k – $3.2M

Pulp & Paper

Avg. Cost per Hour: $60,000 – $350,000
8-Hour Shutdown: $480k – $2.8M

Pharmaceutical

Avg. Cost per Hour: $200,000 – $1M+
8-Hour Shutdown: $1.6M – $8M+

Plastics & Manufacturing

Avg. Cost per Hour: $50,000 – $250,000
8-Hour Shutdown: $400k – $2M

Unmatched 12–36 Month Install Warranty

Every emergency repair includes a 12–36 month warranty from date of installation — the longest, strongest coverage in the industry — even on rush jobs.

6-Step Emergency Dispatch & Repair Process

6-Step Emergency Repair Process

Our prioritized, zero-delay rapid turnaround process designed to get your facility back online as quickly as possible.

1. You Call (832) 860-5493

Live technician answers instantly — 24/7/365

2. Immediate Triage

Diagnosis + quote while you’re on the phone

3. Free Nationwide Pickup

Transport dispatched ASAP — no cost to you

4. Priority Tear-Down & Rebuild

In-house CNC, balancing, testing

5. Full Performance Verification

Load, vibration, and efficiency tested

6. Rush Return + Warranty

Equipment back fast with 12–36 month coverage

1. Immediate Triage

Live tech answers 24/7

2. Free Nationwide Pickup

Transport dispatched ASAP

3. Priority Tear-Down

Page speed priority rebuild

4. CNC Rebuild

In-house manufacturing

5. Load Testing

Performance verified

6. Rush Return

Delivered with warranty

LINE DOWN? CALL RIGHT NOW — LIVE TECH IS WAITING

YOUR PLANT IS BLEEDING CASH EVERY SECOND IT’S DOWN
One call to D.M.S. — live tech answers NOW. Pickup dispatched nationwide. We’re moving.
(832) 860-5493 Text photos

DIRECT MAINTENANCE SERVICES
814 SUMMER PARK DR. BLDG 600
STAFFORD TX 77477
832-860-5493

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D.M.S. provides free pickup in all 50 states
LINE DOWN? CALL (832) 860-5493 NOW
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